Process Optimization of Pressure-induced Autoclave Foaming of Polylactide by Supercritical CO<sub>2</sub> Using Central Composite Design of Response Surface Methodology

A pressure-induced autoclave foaming assisted by supercritical CO 2 of degradable polylactide (PLA) has been developed. A central composite design (CCD) of response surface methodology (RSM) is used to optimize three distinct process conditions: foaming temperature, pressure, and time. The mathematical model built for examining the effect of process conditions on the foam density and volume expansion ratio was verified and determined to be acceptable with an R-square value derived from the regression model of 0.930 and 0.934, respectively. The experimental and statistical results showed that of the three factors examined, the foaming pressure had the greatest impact on the density and volume expansion ratio of the PLA foams. The foaming temperature and time also had significant interaction impacts on both responses. It was observed that the following conditions are optimal for foaming of PLA, with a maximum VER of 10.107 and a minimum foam density of 0.123 g/cc: foaming temperature of 165.86 °C and foaming pressure of 152.4 bar for 2.38 h of foaming time.