Hyper CLS-Data-Based Robotic Interface and Its Application to Intelligent Peg-in-Hole Task Robot Incorporating a CNN Model for Defect Detection

Various types of numerical control (NC) machine tools can be standardly operated and controlled based on NC data that can be easily generated using widespread CAD/CAM systems. On the other hand, the operation environments of industrial robots still depend on conventional teaching and playback systems provided by the makers, so it seems that they have not been standardized and unified like NC machine tools yet. Additionally, robotic functional extensions, e.g., the easy implementation of a machine learning model, such as a convolutional neural network (CNN), a visual feedback controller, cooperative control for multiple robots, and so on, has not been sufficiently realized yet. In this paper, a hyper cutter location source (HCLS)-data-based robotic interface is proposed to cope with the issues. Due to the HCLS-data-based robot interface, the robotic control sequence can be visually and unifiedly described as NC codes. In addition, a VGG19-based CNN model for defect detection, whose classification accuracy is over 99% and average time for forward calculation is 70 ms, can be systematically incorporated into a robotic control application that handles multiple robots. The effectiveness and validity of the proposed system are demonstrated through a cooperative pick and place task using three small-sized industrial robot MG400s and a peg-in-hole task while checking undesirable defects in workpieces with a CNN model without using any programmable logic controller (PLC). The specifications of the PC used for the experiments are CPU: Intel(R) Core(TM) i9-10850K CPU 3.60 GHz, GPU: NVIDIA GeForce RTX 3090, Main memory: 64 GB.