Worker Presence Monitoring in Complex Workplaces Using BLE Beacon-Assisted Multi-Hop IoT Networks Powered by ESP-NOW

The increasing adoption of Internet of Things (IoT) technologies has facilitated the creation of advanced applications in various industries, notably in complex workplaces where safety and efficiency are paramount. This paper addresses the challenge of monitoring worker presence in vast workplaces such as shipyards, large factories, warehouses, and other construction sites due to a lack of traditional network infrastructure. In this context, we developed a novel system integrating Bluetooth Low Energy (BLE) beacons with multi-hop IoT networks by using the ESP-NOW communications protocol, first introduced by Espressif Systems in 2017 as part of its ESP8266 and ESP32 platforms. ESP-NOW is designed for peer-to-peer communication between devices without the need for a WiFi router, making it ideal for environments where traditional network infrastructure is limited or nonexistent. By leveraging the BLE beacons, the system provides real-time presence data of workers to enhance safety protocols. ESP-NOW, a low-power communications protocol, enables efficient, low-latency communication across extended ranges, making it suitable for complex environments. Utilizing ESP-NOW, the multi-hop IoT network architecture ensures extensive coverage by deploying multiple relay nodes to transmit data across large areas without Internet connectivity, effectively overcoming the spatial challenges of complex workplaces. In addition, the Message Queuing Telemetry Transport (MQTT) protocol is used for robust and efficient data transmission, connecting edge devices to a central Node-RED server for real-time remote monitoring. Moreover, experimental results demonstrate the system’s ability to maintain robust communication with minimal latency and zero packet loss, enhancing worker safety and operational efficiency in large, complex environments. Furthermore, the developed system enhances worker safety by enabling immediate identification during emergencies and by proactively identifying hazardous situations to prevent accidents.