Investigation of strength, durability, and microstructure properties of concrete with waste marble powder as a partial replacement of cement

Purpose Cement plays a significant part in concrete, and with the increasing demand for concrete, cement output varies day by day, allowing production to carbon dioxide emissions. As well as marble processing creates stone slurry and solid discards. These are often dumped irresponsibly on open land, polluting the soil. This improper disposal of marble waste is a major environmental concern. This study aims to propose a sustainable solution for reusing this waste material as a concrete additive. Design/methodology/approach A total of 135 concrete cubes of size 150 × 150 × 150 mm, 54 concrete cylinders of size 150 mm dia. and 300 mm height and 54 concrete beams of size 150 × 150 × 700 mm were cast. The replacement was 0%, 2.5%, 5%, 7.5%, 10%, 12.5%, 15%, 17.5% and 20% by weight of cement with marble dust to create M30 concrete with a water-cement ratio of 0.45. The test was performed to find the compressive strength (CS), flexural strength (FS) and split tensile strength. Also, durability tests like rapid chloride penetration test (RCPT), acid attack, ultrasonic pulse velocity (UPV) and water permeability test were performed. Findings After 7 and 28 days of curing, it was found that replacing 5% of cement with marble powder led to an initial strength improvement of up to 25% for both curing periods. However, further increases in marble dust resulted in an inconsistent decrease in strength for all the mixtures. Also, durability properties like acid attack test, water permeability test and RCPT, showed good performance at the optimum percentage of waste marble powder (WMP) as cement replacement. The microscopic analysis revealed a denser pore structure at lower WMP replacement levels, likely due to the powder filling in gaps. Originality/value This study reveals that by substituting 5% (optimum) of cement with WMP, there was CS improvement up to 8.4% and 17% for both 7 and 28 days of curing. WMP is typically finer than cement particles and fills the voids in the concrete more effectively, resulting best performance at optimum percentage against RCPT, UPV, acid attack and water permeability.