Analysis and Improvement of Coal-loading Performance and Reliability of Thin Seam Coal Shearer Drums

The structure of coal shearer drums significantly influences the transportation efficiency and load fluctuations of thin seam coal shearers. To enhance drum efficiency and reliability, this paper proposes a collaborative optimization method based on an improved NSGA-II algorithm. Initially, using the Discrete Element Method (DEM), we analyze the impact of helical blades on transportation performance and investigate novel designs for two types of coal-guiding drums. To optimize dynamic performance, concepts like spatial density and adaptive radius are introduced, proposing an NSGA-II enhancement strategy based on spatial density for the collaborative optimization of drum structure and motion parameters. Finally, the entropy-weighted TOPSIS method is used for subjective evaluation to select the optimal solution. Research findings demonstrate that this collaborative optimization method significantly enhances drum reliability, reducing load fluctuations by 46.34%, increasing transportation efficiency by 7.06%, and decreasing transportation power by 27.31%.