Investigation of effect of recycled polyester ratio and draw frame passages on flame retardancy of chenille fabric properties

Purpose In this study, both flame retardancy and sustainability properties were combined in the chenille yarn so that functional and sustainable upholstery fabrics can be produced with optimum energy consumption. The chenille yarn samples were produced from recycled polyester (rPET)-blended binder yarns and fully drawn yarn (FDY) polyester pile yarn. While the pile component of the chenille samples was kept constant, the lock yarns were manufactured as 50% r-PET-50% virgin polyester (PES), 100% r-PET and 100% PES. The binder yarns were also produced in two groups. In the first group, a 2-passage draw frame was used, while a 3-passage draw frame was used in the second group. The chenille yarn samples were applied flame-retardant (FR) finishing. Design/methodology/approach The knitted upholstery fabric samples were produced from chenille yarn samples via flat knitting machines. The knitted fabrics were applied flame retardancy, bursting strength and abrasion resistance tests according to related standards. Findings The test results were analysed, and so the effect of r-PET ratio and draw frame passage number on upholstery fabric flame retardancy, bursting strength and abrasion resistance performance properties were revealed. It was concluded that the number of draw frame passages and the recycled fibre content have no important effect on the flame retardancy. On the other hand, it has been observed that the bursting strength decreases as the recycled fibre content increases and bursting distention results are close to each other. It was seen that the draw frame passage number has no significant effect on both bursting strength and distention. It was revealed that both r-PET fibre content and draw frame passage number have significant effect on abrasion resistance. The samples with 2 draw frame passages provide higher abrasion resistance compared to those with 3 draw frame passage. The lowest abrasion resistance was obtained with 100% r-PET fibre content and the highest abrasion resistance was obtained with 50% r-PET-50% PES. Originality/value The results will provide enough knowledge for sustainable chenille yarn design. The recycled fibre content and draw frame passage number can be optimised, and so sustainable chenille yarns can be produced with less energy consumption. Future studies will involve producing chenille yarns with different linear densities and varying draw frame combinations, such as 1, 2 and 3 passages.