Numerical study on unsteady characteristics of backflow vortex cavitation in an axial flow pump

Abstract Axial pumps play a crucial role in various industries such as agriculture, construction, and chemical engineering, exhibiting optimal efficiency under design conditions. However, in practical applications, these pumps often operate under off-design conditions due to environmental constraints, which would lead to a series of problems such as increased vibration, elevated noise levels, and a shortened pump lifespan, thereby endangering its safe and stable operation. This study addresses the issue by using a modified RNG k-ε turbulence model combined with the Zwart cavitation model to simulate the cavitation characteristics of an axial-flow pump. The calculated cavitation characteristics are consistent with the experimental results, proving the exactitude of the numerical approach. A noteworthy observation is the severe cavitation occurrences at the backflow vortex, termed backflow vortex cavitation. This phenomenon undergoes inception, development, and eventual collapse constantly. According to the severity of the backflow vortex cavitation, different periods are divided into the bimodal stage and small-peak stage. Significantly, it is identified that the backflow vortex cavitation interacts with the impeller blades, as the impeller moves, thereby inducing blade vibration, and noise, and exacerbating cavitation erosion. The research results offer a theoretical foundation that is beneficial to enhancing the safe and stable operation of axial flow pumps.