Research on flow-induced radiated noise of twin-screw pumps based on the Lighthill acoustic analogue theory

Abstract To optimize the control of twin-screw pumps (TSP), it is essential to ensure performance while simultaneously preventing noise levels from exceeding specified limits. In order to investigate the flow characteristics and the mechanism of flow-induced radiated noise under various operating conditions, a coupled numerical simulation approach using Computational Fluid Dynamics (CFD) and Computational Acoustics (CA) was employed, and the findings were validated through experiments. The study reveals that the highest sound pressure levels of radiated noise occur near the rotor outlet surface, and the dynamic-static interference at the rotor-boundary interface is the primary cause of flow-induced noise in TSP. The flow-induced noise in TSP exhibits dipole characteristics, with the overall sound pressure level gradually increasing and then sharply rising with the increase in rotational speed (or flow rate). It stabilizes near the design operating point and continues to increase steadily with further increases in rotational speed (or flow rate). Modal testing using a dual-distributed measurement technique highlights significant interference effects between the rotor inlet and the dynamic rotor for the first two Blade Passing Frequencies (BPF) in TSP. The results of this study provide a theoretical foundation for the low-vibration and low-noise design and operation of TSP.