Study on the inlet backflow characteristics and particle deposition of screw mixed-flow deep-sea mining pump under small flow conditions

Abstract When a screw mixed-flow deep-sea mining pump operates under small flow conditions, significant backflow occurs at the impeller inlet and in the inlet pipe, which seriously affects the pump performance. To investigate this backflow characteristic, this paper presents a numerical study of the internal flow field of the mining pump based on the CFD-DEM coupling method. The flow state at the impeller inlet, the velocity distribution law in the inlet pipe, and the particle motion state under the flow rate condition of 0.52 Q d are obtained. The results show that, when the pump operates under small flow conditions, the leakage from the tip gap of the impeller head causes a screw high-speed backflow with the same rotation direction as the impeller on the wall of the inlet pipe. The backflow intensity attenuates as it propagates towards the pump inlet. The backflow mixes with the main flow in the middle of the pipe and reaches a balanced state, which causes the particles to deposit here. The deposition process can be divided into a formation stage and a stable stage. When the particles in the middle of the pipe reach the stable stage, their shape and position become stable. The velocity pulsation of the monitoring points near the wall is periodic, and its pulsation frequency is the same as the impeller rotation frequency.