Design and Performance study of Francis turbine for high head applications.

Abstract Francis Turbines are widely employed globally for their adaptability and operational versatility across a broad range of water flow rates and pressure heads. This study explores the design and optimization of a Francis turbine configured for exceptionally high heads, specifically targeting a design head of 700 m. Traditionally, Pelton turbines are favoured for such high heads, but this study investigates the viability of Francis turbines in this range. Through comprehensive testing, including the development of hill chart diagrams to evaluate performance under various conditions, the study demonstrates promising efficiency levels. Utilizing a simplified approach, the design process involves empirical relations and the Khoj program, resulting in turbine designs representing three different speed numbers: 0.32, 0.42, and 0.52. Efficiency and sediment erosion rates were computed for each and compared between the three designs. The comparison indicates that while the turbine with a speed number of 0.32 exhibits lower efficiency, it offers superior erosion resistivity. Conversely, turbines with speed numbers 0.42 or 0.52 show better efficiency, especially in handling fluctuations in operating conditions. The findings suggest a balance between efficiency and erosion resistivity, recommending the turbine designed for a speed number of 0.32 for superior erosion resistance, and the turbine with a speed number of 0.42 for greater efficiency and operational range. This study broadens the horizon for Francis turbines in high-head applications, offering insights into their potential and viability in extreme conditions.