Role of wall roughness on the energy performance for a mixed flow pump with tip clearance

Abstract This study delves into the intricate influence of wall roughness on the mixed flow pump energy performance, particularly focusing on the simultaneous presence of tip clearance. Utilizing a well-performing mixed flow pump with a tip clearance of 0.8 mm as the subject of investigation, the research employs numerical simulation at different roughness to comprehensively analyse the effects of wall roughness on pump head, efficiency, and cavitation performance. The numerical simulation employs the SST k - ω model and the equivalent sand-gain roughness model to simulate the turbulent flow account for wall roughness. The findings discerned that both head and efficiency are inversely related to wall roughness, with decrements amplified at elevated flow rates. Notably, the ‘hump’ in head performance near 60% of the design flow rate is significantly influenced by roughness beyond 31.6μm. Additionally, efficiency exhibits a minor uptick at 0.56μm roughness before a subsequent decline. The study also highlights the multifaceted impact of roughness on the internal flow structures, including vortex and cavitation patterns. These insights emphasize the importance of balancing roughness levels to enhance energy efficiency and cavitation resistance, crucial for the practical application and long-term reliability of such machinery.