Programmable C−N Bond Formation through Radical‐Mediated Chemistry in Plasma‐Microdroplet Fusion

Non-thermal plasma discharge produced in the wake of charged microdroplets is found to facilitate catalyst-free radical mediated hydrazine cross-coupling reactions without the use of external light source, heat, precious metal complex, or trapping agents. A plasma-microdroplet fusion platform is utilized for introduction of hydrazine reagent that undergoes homolytic cleavage forming radical intermediate species. The non-thermal plasma discharge that causes the cleavage originates from a chemically etched silica capillary. The coupling of the radical intermediates gives various products. Plasma-microdroplet fusion occurs online in a programmable reaction platform allowing direct process optimization and product validation via mass spectrometry. The platform is applied herein with a variety of hydrazine substrates, enabling i) self-coupling to form secondary amines with identical N-substitutions, ii) cross-coupling to afford secondary amine with different N-substituents, iii) cross-coupling followed by in situ dehydrogenation to give the corresponding aryl-aldimines with two unique N-substitutions, and iv) cascade heterocyclic carbazole derivatives formation. These unique reactions were made possible in the charged microdroplet environment through our ability to program conditions such as reagent concentration (i. e., flow rate), microdroplet reactivity (i. e., presence or absence of plasma), and reaction timescale (i. e., operational mode of the source). The selected program is implemented in a co-axial spray format, which is found to be advantageous over the conventional one-pot single emitter electrospray-based microdroplet reactions.