Hardware Implementation of Fully Controlled Bridge Rectifier with Rapid Control Prototyping Approach

In industrial applications, rapid prototyping of digital controls is important in terms of time, cost, and getting easier design steps. Especially the complexity of different power electronic converter circuits and their necessity of providing various operating conditions make digital control inevitable. However, developing a digital control system has many unknown details. In-the-loop simulation techniques evolved to simplify this stage during the last few decades. In this paper, a fully controlled bridge rectifier is designed and implemented by using a rapid control prototyping approach; its steps are accelerated with processor-in-the-loop and hardware-in-the-loop tests. Launchpad F28379D from Texas Instruments is used as an interface between the designed rectifier hardware circuit and MATLAB/Simulink Embedded Coder platform. Additionally, a driver control board is developed to provide switching signals and analog to digital measurements. The performance of the system is experimentally tested on a 500W rectifier prototype with a closed loop PI controller for voltage regulation at different parametric variations.