Torsional damper design for diesel engine: theory and application

Abstract Torsional vibration is the primary cause of engine crankshaft failure. Consequently, the reduction of engine vibration is of paramount importance for the enhancement of automotive safety and comfort. However, the lack of comprehensive insight into the damping mechanism of the torsional damper has impeded the effective control of engine torsional vibration. In order to gain insight into the vibration characteristics of the shaft system in an inline six-cylinder diesel engine, an analysis of the system’s behaviour during both free and forced vibration was conducted. A mathematical relationship was deduced between the dimensions, material, operational temperature and damping properties of the silicone oil damper. The objective was to determine the optimal damping and moment of inertia of the damper, with the aim of minimizing the torsional amplitude of the sixth harmonic. The results demonstrate a reduction in the six-harmonic torsional amplitude from 0.32° to 0.14° following the installation of the damper. The mean and relative deviations between the calculated and experimental results are 0.0018° and 0.83%, respectively. To facilitate the design of the silicone oil damper, a software program, Vibsim, was developed based on Visual Studio for the design and torsional vibration analysis of the silicone oil damper. This software is reliable in calculating results and is user-friendly.