3D printing of biodegradable biocomposites based on forest industrial residues by fused deposition modeling

This study investigated the impact of industrial forest residues (IFR) type and proportion on 3D-printed biocomposites (BC). Fused deposition modeling (FDM) produced BC containing up to 20 % Jack pine sawdust, wood ashes, cellulose fibers, and polylactic acid (PLA). The BC thermal stability, surface chemistry, microstructure, and physical and mechanical were investigated. Thermal stability investigations revealed that adding IRF resulted in a decline in the PLA degradation temperature, an increase in the residual mass, a decrease in the glass transition temperature, and an improvement in crystallinity. Add IRF to PLA showed an important reduction in ductility, a consistent reduction of the tensile and flexural strengths with increasing proportion but only a slight or a non-significant reduction the modulus of elasticity. Adding forest waste filler to pure PLA increased the water absorption (WA) and dimensional accuracy (TA) of the biocomposites, which was expected due to the hydrophilic character of fillers. The microstructural analysis demonstrated that a higher filler level resulted in a greater porosity, roughness, and visible filler pull-out on the filament and printed parts surfaces. Surface chemistry analysis suggested poor interactions between the PLA and the fillers and consequently poor interfacial adhesion. Furthermore, the rheological investigations confirmed that the complex viscosity and storage modulus of PLA-Jack pine's sawdust and PLA-cellulose fibers increased with filler. In contrast, the PLA-wood ashes showed opposite results. Using 3D-printed biodegradable biocomposites provided a sustainable option for reducing dependence on non-renewable plastic, valorizing the value chain of forest products, and promoting the circular economy. • Industrial forest residues (IFR) are sustainable reinforcement for 3D-printed PLA biocomposites. • IFR-PLA 3D-Printed biocomposites are biodegradable, thermally stable but showed low mechanical properties. • PLA degradation occurs in two stages: through hydrolysis, followed by microbial attack. • The different properties of the investigated IRF led to significant differences in their printability, and properties. • Scanning electron microscopy and Infrared-spectroscopy investigated the IFR-PLA interfacial adhesion.