On the Complex Flow Dynamics of Shear Thickening Fluids Entry Flows

Due to their nature, using shear thickening fluids (STFs) in engineering applications has sparked an interest in developing energy-dissipating systems, such as damping devices or shock absorbers. The Rheinforce technology allows the design of customized energy dissipative composites by embedding microfluidic channels filled with STFs in a scaffold material. One of the reasons for using microfluidic channels is that their shape can be numerically optimized to control pressure drop (also known as rectifiers); thus, by controlling the pressure drop, it is possible to control the energy dissipated by the viscous effect. Upon impact, the fluid is forced to flow through the microchannel, experiencing the typical entry flow until it reaches the fully developed flow. It is well-known for Newtonian fluid that the entrance flow is responsible for a non-negligible percentage of the total pressure drop in the fluid; therefore, an analysis of the fluid flow at the entry region for STFs is of paramount importance for an accurate design of the Rheinforce composites. This analysis has been numerically performed before for shear-thickening fluids modeled by a power-law model; however, as this constitutive model represents a continuously growing viscosity between end-viscosity plateau values, it is not representative of the characteristic viscosity curve of shear-thickening fluids, which typically exhibit a three-region shape (thinning-thickening-thinning). For the first time, the influence of these three regions on the entry flow on an axisymmetric pipe is analyzed. Two-dimensional numerical simulations have been performed for four STFs consisting of four dispersions of fumed silica nanoparticles in polypropylene glycol varying concentrations (7.5-20 wt%).