Emission Factors for Biochar Production from Various Biomass Types in Flame Curtain Kilns

Simple and low-cost flame curtain (“Kon-Tiki”) kilns are currently the preferred biochar technology for smallholder farmers in the tropics. While gas and aerosol emissions have been documented for woody feedstocks (twigs and leaves) with varying moisture contents, there is a lack of data on emissions from other types of feedstocks. This study aims to document the gas and aerosol emissions for common non-woody feedstocks and to compare emissions from finely grained, high-lignin feedstock (coffee husk) with those from coarser, low-lignin feedstocks (maize cobs, grass, sesame stems). Throughout each pyrolysis cycle, all carbon-containing gases and NOx were monitored using hand-held sensitive instruments equipped with internal pumps. Carbon balances were used to establish emission factors in grams per kilogram of biochar. The resulting methane emissions were nearly zero (<5.5 g/kg biochar) for the pyrolysis of three dry (~10% moisture) maize cobs, grass, and a 1:1 mixture of grass and woody twigs. For sesame stems, methane was detected in only two distinct spikes during the pyrolysis cycle. Carbon monoxide (CO) and aerosol (Total Suspended Particles, TSP) emissions were recorded at levels similar to earlier data for dry twigs, while nitrogen oxide (NOx) emissions were negligible. In contrast, the pyrolysis of finely grained coffee husks generated significant methane and aerosol emissions, indicating that technologies other than flame curtain kilns are more suitable for finely grained feedstocks. The emission results from this study suggest that certification of biochar made from dry maize, sesame, and grass biomass using low-tech pyrolysis should be encouraged. Meanwhile, more advanced systems with syngas combustion are needed to sufficiently reduce CO, CH4, and aerosol emissions for the pyrolysis of finely grained biomasses such as rice, coffee, and nut husks. The reported data should aid overarching life-cycle analyses of the integration of biochar practice in climate-smart agriculture and facilitate carbon credit certification for tropical smallholders.