Characterization of nickel cladding on type 316H stainless steel for enhanced corrosion resistance in molten chloride salts

This study explores the corrosion protection characteristics of nickel (Ni) cladding on Type 316H stainless steel in molten chloride salt environments, relevant to molten salt reactors (MSRs) which are gaining interest as advanced and sustainable nuclear energy sources. Type 316H stainless steel, while noted for its high-temperature strength and corrosion resistance, faces significant challenges when exposed to corrosive molten salts. To address this, Ni cladding was applied using gas tungsten arc (GTA) welding and directed energy deposition (DED) laser cladding. Characterization of the cladding layers was performed using field-emission scanning electron microscopy (FE-SEM) and energy dispersive X-ray spectroscopy (EDS), identifying precipitates such as Ti(C,N) and Cr₂O₃. Mechanical integrity was verified through bending tests in accordance with ASTM E190-21, which revealed no cracks in the cladding layers. Corrosion resistance was assessed through immersion tests in a 57 mol% NaCl - 43 mol% MgCl₂ mixture at 650 °C for 502 h. Results demonstrated superior corrosion resistance of Ni-clad specimens compared to uncoated Type 316H stainless steel and Incoloy 800H, with the Ni cladding exhibiting a weight increase due to Fe deposition from the Fe-base alloys. The study concludes that Ni cladding, irrespective of the application method, enhances the durability and longevity of Type 316H stainless steel in the harsh environments typical of MSRs, suggesting a promising approach to improving the performance of structural materials in these systems.