Performance of Combined Woven Roving and Mat Glass-Fiber Reinforced Polymer Composites Under Absorption Tower Lifting Loads

This study investigates the structural integrity of a glass-fiber reinforced polymer absorption tower during lifting operations, evaluating factors of safety and stress distribution for both horizontal and vertical scenarios. A key focus is the comparative analysis of surface and volumetric meshing techniques in finite element modeling. Results demonstrate that surface models achieve comparable stress predictions to computationally intensive volumetric models, significantly reducing computational demands without compromising accuracy. For instance, stress at the flange edge with holes was accurately captured using a surface model with 5675 elements (12.79 MPa), yielding similar results to a volumetric model requiring over 94,000 elements (13.37 MPa). Similar computational efficiency and agreement between modeling approaches were observed at the packing support ring-shell joint. Finite element analysis employing Hashin's failure criterion, informed by industry-standard experimental data, revealed safety factors ranging from 1.9 to 2.5 for horizontal lifting and four for vertical lifting. These safety factors indicate sufficient margins for safe operation. While these findings support the feasibility of both lifting methods, further investigation is recommended to address the lower safety factors observed in specific horizontal lifting scenarios. A comprehensive assessment incorporating industry standards, dynamic load effects, and potential mitigation strategies is crucial to ensure the long-term structural integrity of the GFRP absorption tower.