Thermodynamic Model-Based Synthesis of Heat-Integrated Work Exchanger Networks

Heat integration has been widely and successfully practiced for recovering thermal energy in process plants for decades. It is usually implemented through synthesizing heat exchanger networks (HENs). It is recognized that mechanical energy, another form of energy that involves pressure-driven transport of compressible fluids, can be recovered through synthesizing work exchanger networks (WENs). One type of WEN employs piston-type work exchangers, which demonstrates techno-economic attractiveness. A thermodynamic-model-based energy recovery targeting method was developed to predict the maximum amount of mechanical energy feasibly recoverable by piston-type work exchangers prior to WEN configuration generation. In this work, a heat-integrated WEN synthesis methodology embedded by the thermodynamic model is introduced, by which the maximum mechanical energy, together with thermal energy, can be cost-effectively recovered. The methodology is systematic and general, and its efficacy is demonstrated through two case studies that highlight how the proposed methodology leads to designs simpler than those reported by other researchers while also having a lower total annualized cost (TAC).