Numerical Analyses of Ultrasonic Atomization Utilizing Acoustic Effects of a Beam Diaphragm

To study mechanisms of jet atomization, a novel method of experimentation utilizing the resonation of diaphragms made from thin steel plates has been previously developed. In the experiments, a diaphragm covered by a film of water emitted acoustic sounds, and jet atomization from the water film was observed. Experiments using diaphragms composed of different materials and fast Fourier transformation analysis of the acoustic sound revealed that jet atomization occurred under limited surface conditions of the diaphragm and a specific range of frequency. In this article, the dynamics of a resonating body composed of the diaphragm and water film were analyzed using the finite element method with a combination of theoretical analyses of surface waves of water, such as the well-known Lang’s equation. The present FEA results, from harmonic response analyses with consideration of viscous damping effect due to interaction between the diaphragm and water film, precisely confirmed the results of FFT analysis previously obtained by the experiment. Specifically, the peak frequency of the frequency response agreed well with the FFT results, and the shift of the peak frequency and attenuation due to the interaction in the analyses corresponded with the difference in surface conditions between the hydrophilic and hydrophobic materials of the diaphragm in the experiments. Our interpretation of the mechanism of jet atomization is expanded by the present numerical results.