Design of monitoring system for material vibration screening equipment

In order to effectively reduce the failure rate of vibrating screens, a vibration monitoring system design was proposed based on the structure and working principle. The system should be able to monitor the operating state of the vibrating screen in real time, including vibration amplitude, frequency, axial displacement, etc., and be able to detect abnormal conditions in time and give warning prompts. The key hardware of the monitoring system was designed, including acceleration sensor, power module, signal filtering circuit, etc. The sensitivity of the acceleration sensor was measured using comparative method and accurately completed parameter calibration. The eccentric block was used to simulate different deviation of excitation force for system vibration signal test and calibration. The results show that under normal operating conditions, the amplitude of each frequency of the vibrating screen is less than 0.04 g. Under the condition of excitation force deviation, the amplitude of 16 Hz is obviously lower than that of other frequencies, which means that the vibrating screen is currently experiencing lateral oscillation.