Modal analysis of key components of crusher based on digital simulation technology

The modal characteristics of the crusher rotor and shell constitute the crucial factors influencing vibration and noise. Based on the principle of simplification, the rotor component model was established. Through mesh optimization, the model accuracy and calculation efficiency can be ensured, and the calculation of natural frequency and modal shapes was completed based on ANSYS. To verify the accuracy of the finite element model, the modal test was carried out by the hammering method. Sensors were set in three different directions to obtain the frequency response function and the modal assurance criterion matrix mode confidence criterion. Using the same research method, the modal characteristics of the shell model were simulated and analyzed. The research results show that the modal parameters identified by the modal test are basically consistent with the simulation model. The natural frequencies of the rotor and the shell are quite different from the excitation frequency of the motor, and resonance problems will not occur when the crusher is proper functioning.

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Publication Details

Journal
Vibroengineering PROCEDIA
Published
2024-10-18
DOI
https://doi.org/10.21595/vp.2024.24517
Primary Topic
Mineral Processing and Grinding
Type
article
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article

Modal analysis of key components of crusher based on digital simulation technology

Yuanzhao Yao, Yaqing Li
Vibroengineering PROCEDIA
Mineral Processing and Grinding
article

Modal analysis of key components of crusher based on digital simulation technology

Yuanzhao Yao, Yaqing Li
article en

Abstract

The modal characteristics of the crusher rotor and shell constitute the crucial factors influencing vibration and noise. Based on the principle of simplification, the rotor component model was established. Through mesh optimization, the model accuracy and calculation efficiency can be ensured, and the calculation of natural frequency and modal shapes was completed based on ANSYS. To verify the accuracy of the finite element model, the modal test was carried out by the hammering method. Sensors were set in three different directions to obtain the frequency response function and the modal assurance criterion matrix mode confidence criterion. Using the same research method, the modal characteristics of the shell model were simulated and analyzed. The research results show that the modal parameters identified by the modal test are basically consistent with the simulation model. The natural frequencies of the rotor and the shell are quite different from the excitation frequency of the motor, and resonance problems will not occur when the crusher is proper functioning.

Vibroengineering PROCEDIAVol. 56
Openalex Percentile: Top 82%
Mineral Processing and Grinding
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