Effects of Core and Surface Materials on the Flexural Behavior of Lightweight Composites Sandwich Beams

Sandwich composite elements are used in many sectors thanks to their low weight/strength ratios, high bending strength, good thermal insulation properties, and low costs. It is widely used in the machinery and construction industry, especially in land, sea, and air vehicles. The main objective of this research is to design and produce lightweight, durable, insulated, and low-cost, sustainable building elements that will meet emergency shelter needs after disasters. For housing purposes, 24 sandwich beams were prepared, eight designs with different surface coatings and core materials, and three in each design group. The effects of surface coating and core material on behavior were investigated with four-point bending experiments. Load-displacement relationships were determined from the experiments, and the beams' load-carrying capacities and failure patterns under the effects of bending and shearing were determined. In addition, theoretical methods determined maximum load values and compared them with the results of the experiments. As a result of the experiments, it was concluded that the best-performing design under bending effects was sandwich beams with plywood surface and XPS core.