Controllable mechanism of hazardous jarosite transformation into recyclable hematite in the leaching solution of secondary zinc oxide powder

The controlled synthesis of recyclable hematite in the leaching solution of secondary zinc oxide powder is an urgent problem in the chemical industry and metallurgy fields. In this paper, the effects of the temperature, agitation speed, and seed addition on the contents of iron, sulfur, potassium, sodium, and zinc in the iron removal residues, as well as the iron concentration in the supernatant after iron removal were systematically studied. In addition to the temperature control already reported, we found that the agitation speed can also control the transformation between jarosite and hematite phases. The content of jarosite in the residues can be effectively controlled by adjusting the agitation speed, thereby significantly improving the quality of hematite product, as indicated by SEM-EDS and XRD results. Under temperature of 185 °C, an agitation speed of 500 rpm, and a seed addition of 15 g/L, the iron, sulfur and zinc contents in the filter residues and the iron concentration in the supernatant were 59%, 3.22%, 0.92%, and 4.182 g/L, respectively. Kinetic studies show that the rapid oxidation kinetics is not conducive to the formation of high-quality hematite products. These results can directly guide the process of transformation of harmful jarosite into recyclable hematite from the leaching solution of secondary zinc oxide powder, which is of great practical significance for the controlled and waste-free removal of iron from aqueous solutions in the chemical industry and metallurgy fields.