Microstructured Reflective Coatings on Commodity Textiles for Passive Personal Cooling

As the effects of climate change become more severe and widespread, maintaining personal thermal homeostasis becomes necessary for survival. In principle, advanced textiles and garments have the ability to leverage light absorption, transmission and/or reflection, in addition to straightforward convection, to heat or cool bodies in extreme temperature conditions. For cooling, in particular, surfaces adept at selectively reflecting or refracting high-energy incident light (200 nm-2.5 mm) from the sun while transmitting or emitting infrared light (8-13 mm) from radiant body heat boast the ability to maintain cooler body temperatures, even when exposed to direct sunlight and the open sky. Here, we present a strategy to transform common clothing into implements for passive personal cooling. As confirmed by Mie scattering calculations, cheap and biocompatible calcium carbonate and barium sulfate micro/nanoparticles are found to serve as suitable reflectors for radiative cooling. Finite-difference time domain simulations reveal, surprisingly, that higher reflectance is achieved with surface coatings containing these materials, as compared to extruded metamaterial fibers containing CaCO₃ and BaSO₄ particles embedded within a polymer matrix. A stepwise process involving photoinitiated chemical vapor deposition and ion-exchange driven crystal growth is used to create a lamellar composite coating comprised of alternating CaCO₃ and BaSO₄ nano/microparticle layers directly on the surface of common fabrics. A polyester poplin fabric coated in this manner shows a cooling ability of up to 8 °C compared to an uncoated sample, achieving a maximum cooling of 6 °C below ambient temperature. Wash and durability testing of the lamellar coating reveal no mechanical degradation and no evident attenuation in the material's performance, affirming its resilience and long-term effectiveness as a functional textile coating for personal cooling. We also assess the performance of our coated fabrics in multiple outdoor environments to conclude that we can achieve up to 3.4 °C of sub-ambient cooling in optically complex built environments.