Enhanced Interfaces for High-Temperature Purposes—Practical Methodology and Characterization

The current study is focused on devising treated diatomite interfaces with the robustness and boiling water resistance necessary for high-temperature purposes. This work describes the synthesis methodology of the diatomite-based coatings, which followed the production of a composite formulation composed by treated diatomite powder dispersed in an epoxy resin matrix. After its preparation, the suspension was applied via the dip-coating technique over AISI-304 stainless-steel foils, which, after being air dried, underwent a post-curing treatment. Also, the interfaces were characterized by diverse techniques such as scanning electron microscopy and optical tensiometry. Apart from this, their thermophysical properties like thermal conductivity were also determined. Further, the physical and chemical durability of the interfaces was also evaluated via the elaboration of robustness tests including abrasion resistance, adhesion strength, solid impact resistance, and solvent resistance. The results showed satisfactory resistant interfaces, and with a wettability characterized by contact angles superior to 150°. Also, the interfaces confirmed improved durability when immersed in boiling water at 1 atm, since their wetting characteristics and durability remained nearly unaltered after 762 h of testing. Additionally, the synthesized interfaces possessed self-cleaning ability and chemical and thermal shock aging resistance. Generally, the fundamental outcomes of this work point out the suitability of the produced diatomite-based interfaces to be explored in high-temperature applications like flow boiling, pool boiling, and condensation. In terms of practicality, the method of preparation of the interfaces was a relatively easy and rapid approach to obtaining enhanced wettability and resilient interfaces, and with the required adaptations like the ratios between the raw materials, its suitability for large-scale applications makes this an appealing option.