Next-gen strain sensors: Self-healing, ultra-sensitive, lightweight, and durable MWCNT-silicone rubber for advanced human motion tracking

Strain sensors that have flexible wearable forms can be applied in different aspects, such as in soft robotics, human-computer interaction, motion monitoring, and medical treatment process. The main challenge is creating lightweight, flexible sensors with high sensitivity. In this study, we developed flexible strain sensors using a simple sandwich manufacturing method. To achieve this, multi-walled carbon nanotubes (MWCNTs) were chosen for their excellent conductivity, while silicone rubber (SR) provided a flexible and durable substrate. Advanced SEM-EDX and FTIR analyses were conducted to assess the material structure. Furthermore, the electromechanical performance of the sensors was thoroughly evaluated, highlighting their potential in real-world applications. Electromechanical performance evaluation showed that the SR/0.7-MWCNT/SR sensor in the 0–90 % strain range had a sensitivity of 34.47, an increase of 53.35 %, and a linearity of 0.978, an increase of 10 % compared to the SR/0.5-MWCNT/SR sensor. In addition, the sensor has extremely fast response and recovery times of 65 ms and 60 ms, respectively. The sensor is also able to withstand up to 1.200 cycles of stretching, twisting, and bending. The sensor also exhibited good autonomous electromechanical self-healing properties against physical damage. The sensor developed in the present study are proven to be used to detect human movements such as finger bending, wrist, elbow, and knee movements. • The SR/MWCNT/SR strain sensor are successfully manufactured and tested. • It achieved a sensitivity value of 34.47, with a strain range of 0–90 %. • It maintained excellent durability 1200 cycles of strain, twist, and bending. • It features a rapid 65 ms response and 60 ms recovery time. • It accurately tracks finger, wrist, elbow, and knee movements.