Test and Numerical Study on Blast Resistance of Main Girders Coated with Polyurea in Self-Anchored Suspension Bridges

This study investigates the blast-resistant performance of a polyurea-coated suspension bridge girder under explosive loads. The Hunan Road Bridge of Shandong was used as a case study through combined test and numerical simulation methods. Two 3 kg TNT charges and one 5 kg TNT charge were used to conduct two single-blast tests and one repeated blast test on a 1:3 scaled segment of a box girder. The tests were labeled as G (box girder without polyurea), PCG (first blast on box girder coated with polyurea), and PCGR (second blast on box girder coated with polyurea). A 1.5 mm polyurea layer was uniformly applied to the top surface. Numerical simulations of the explosion response were performed and validated using LS-DYNA software. The results indicate that under 3 kg of TNT detonation directly above the top plate, sample G exhibited an elliptical perforation, whereas sample PCG only experienced minor local dents without penetration. After a second detonation of 5 kg of TNT above the box chambers, sample PCGR displayed a nearly circular perforation in the top plate, along with cracks near the supports of chambers 1 and 3. For the main girder of the suspension bridge, multiple detonation points caused severe damage, rendering it impassable. However, after polyurea coating, the blast resistance significantly improved, with only minor spalling of concrete on the top plate and no other notable damage, allowing for continued passage. The polyurea layer effectively reduced the vertical displacement of the girder, and this reduction plateaued with increasing coating thickness. Under a 500 kg TNT blast, the optimal polyurea thickness to enhance blast resistance was determined to be 9 mm.