Pyrolysis modelling of insulation material in coupled fire-structure simulations

This paper presents a modelling approach to predict the thermodynamical and thermomechanical behaviour of structures with a layer of insulation material under fire, which takes into account the pyrolysis of the insulation and its effects on the structure. First, an existing 1D pyrolysis model is implemented and verified by theoretical and validated by experimental results. Then the model’s 1D setup is integrated into 3D Heat Transfer (HT) analyses of structures. The obtained thermodynamical results, i.e. temperatures as a function of time and the pyrolysis process, are transferred to a thermomechanical Structural Response (SR) analysis. Mechanical results are then obtained via temperature and pyrolysis-dependent material properties. The resulting HT and SR analyses are demonstrated in fire-structure simulations of facades made of sandwich panels, including their supporting frames with steel sections, and bolt and screw connections, modelled by non-linear spring elements. It is shown that in a short time window of 100 s, pyrolysis is limited to certain zones of the panel and for limited depths. Nevertheless, due to the endothermic process, it reduces expansion and bending of the panels, and consequently results in smaller displacements, and delayed failure of the connections. For longer periods, with connection failures neglected, significant pyrolysis takes place, which influences the temperature distribution in the complete interior of the sandwich panel. However, this has only a marginal effect on the structural behaviour. In conclusion, pyrolysis effects are relevant, can be modelled, and may somewhat reduce fire risks in structures. Future research can combine pyrolysis with advanced modelling of bolt and screw connections, using a two-scale method. As such, all relevant details of structures can be modelled and investigated for different fire scenarios, including fire-structure effects, all still to be validated by experiments. • Pyrolysis 1D model implemented, verified, validated. • Fire-structure simulations model fire-to-structure and structure-to-fire effects. • Pyrolysis 1D model implemented in 3D fire-structure simulations. • For facade sandwich panels, panel failures are delayed. • Prolonged pyrolysis effects are more important than structure-to-fire effects.