Fatigue Life Prediction for Stud Shear Connectors Based on a Machine Learning Model

The shear connector of a steel composite bridge is designed by predicting fatigue life using the fatigue strength curves (S-N curve) based on push-out test results. The fatigue strength curves of the current design codes present only a linear relationship between the stress range and fatigue life on a log scale based on push-out experiment results. However, an alternative to the current empirical formula is necessary for the fatigue design of shear connections involving many detailed variations or high strength steel materials. This study collected and reanalyzed data from push-out fatigue tests to determine the factors influencing fatigue life and propose a machine learning-based fatigue life prediction model. The proposed machine learning model demonstrated an improvement in predictive performance of approximately 2 to 8 times compared to the existing design codes when evaluated against experimental data. Feature importance analysis based on the proposed model revealed that the stress range most significantly influenced fatigue life prediction. Model validation results indicated that the proposed model provided reliable predictions with accuracy and generalization performance. Moreover, it effectively accounted for uncertainty by incorporating features previously overlooked in existing design codes. Plans for fine-tuning pretrained models were also discussed.