Experimental and simulation study of magnesium phosphate cement two-liquid grouting materials

Magnesium phosphate cement (MPC) has a promising application in grouting. This study drew on the traditional cement-waterglass two-liquid grouting model. Creatively, the two main reaction components of MPC, dead-burned magnesium oxide and phosphate, were applied to the grouting field in a two-component liquid form. At the same time, through proportioning adjustment and experimental testing, we obtained A\B liquid components, which can be stabilized. In addition, MPC slurry was compared with the traditional grouting material, silicate cement slurry, to demonstrate its superiority. Finally, we simulated the grout diffusion process of the mixed slurry using the two-phase Darcy's law module of COMSOL Multiphysics subsurface fluids. The results show that the mixed slurry with a magnesium phosphate ratio of 1/3, a magnesium–boron ratio between 5% and 10%, and a water–cement ratio of 0.2–0.5 has better stability and mobility. Under the same fluidity, its strength is much higher than that of common silicate cement slurry and has good injectability. MPC was subjected to two-fluid grouting to take advantage of its fast-hardening and early-strengthening properties, while also improving its stability and fluidity. This study provided a theoretical foundation for the application of MPC.