Frontal Impact Energy Absorbers for Passenger Cars

Road accidents cause considerable losses to road users and to society. The steady increase in the number of vehicles leads to increased traffic volume. Therefore, there is a real need to improve passenger safety by developing passive safety systems. This article presents the results of experimental tests of structures absorbing kinetic energy, which could be used in the front section of a vehicle in order to reduce the consequences of passenger car head-on collisions. A number of crash tests of selected structures were conducted under various load conditions. An analysis was carried out of parameters enabling the authors to assess the level of energy absorption by the absorbers made, and compare these to absorbers available on the market. The tests carried out made it possible to determine energy absorption capability of the crash boxes prepared and to identify a structure exhibiting the most advantageous properties from the point of view of its prospective use. Of all of the absorbers analysed, in the context of energy absorption, it was the absorber made of glass-fibre-reinforced polyphenylene sulphide that produced the most advantageous results. Nonetheless, favourable results were obtained for all of the structures tested.