Deterioration of fire resistance of ultra-high-performance polypropylene-fibre-reinforced concrete (UHPPFRC) under long-term acid rain corrosion action

The application of ultra-high-performance polypropylene-fibre-reinforced concrete (UHPPFRC) has become widespread due to its superior mechanical properties and non-flammable characteristic. Compared to UHPC, the fire resistance of UHPPFRC, which is crucial in ensuring structural integrity and safety during fire incident, has been improved by the addition of PP fibres. In recent years, the escalation of industrial emission has resulted in a more pronounced pollution of acid rain, a major type of sulphate attack on outdoor concrete structures, leading to the aging of UHPPFRC. Given the long service life of civil engineering structures, the fire performance of aging UHPPFRC should be given significant consideration, yet few studies have taken it into account. This study, for the first time, analyses the deterioration of fire resistance of acid-rain-induced aging UHPPFRCs and compares their probability of failure under fire condition across different corrosion durations, providing guidance for the maintenance of UHPPFRC in acid-rain-prone areas. A novel coupled chemo-thermal-mechanical model is developed, which is employed to investigate the sulphate penetration process and internal stress development within UHPPFRC during the corrosion stage, and to predict temperature and internal stress distribution during the subsequent heating stage. The effects of sulphate concentration, heating rate and fibre dosage on the probability of failure of aging UHPPFRC are then studied. The results obtained from the numerical investigation indicate that the aging effect can significantly compromise the fire resistance of UHPPFRC and augment the probability of failure at elevated temperature. Also, the probability of failure of aging UHPPFRC is more sensitive to changes in sulphate concentration than changes in heating rate. • A coupled chemo-thermal-mechanical model is proposed for aged UHPPFRC in fire. • Porosity changes caused by sulphate attack and the failure of PP fibre are considered. • The model can predict internal stress within UHPPFRC at corrosion and fire stages. • Analysis for the probability failure of UHPPFRC is carried out. • Sensitivity study on different parameters is carried out.