Adaptive sample size strategies for process dispersion using EWMA control chart

Abstract Monitoring the stability of measured dispersion in a process quality parameter is one of the critical steps in statistical process control (SPC) and is a paramount activity carried out by specialists. For this purpose, the current research presents a promising and computationally effective tool where the exponentially weighted moving average (EWMA) statistic utilizes the quadratic sigmoid function by incorporating sample size leading to the Quadratic Sigmoid Exponential weighted Moving Average (QSEWMA) control chart. The adaptive sample size is a strategy that increases or decreases the sample size according to the conditions of the process and accordingly, increases the sensitivity and response of the control chart. The proposed strategy improves the detection of process dispersion changes, making it a more efficient and effective way of quality assurance. Our proposed control chart is superior to the EWMA‐S 2 chart, HHW‐EWMA chart CUSUM‐S 2 chart, and parametric free adaptive EWMA (AEWMA) charts for dispersion through extensive Monte Carlo simulations. The proposed QSEWMA chart has better detection sensitivity and fewer false alarms, and is, in general, more effective comparatively. At last, a real data application test is done to measure the practicability and highest accuracy of the above chart.