Interface-Strengthened Ru-Based Electrocatalyst for High-Efficiency Proton Exchange Membrane Water Electrolysis at Industrial-Level Current Density

Developing an OER electrocatalyst that balances high performance with low cost is crucial for widely adopting PEM water electrolyzers. Ru-based catalysts are gaining attention for their cost-effectiveness and high activity, positioning them as promising alternatives to Ir-based catalysts. However, Ru-based catalysts can be prone to oxidation at high potentials, compromising their durability. In this study, we utilize a simple synthesis method to synthesize a SnO₂, Nb₂O₅, and RuO₂ composite catalyst (SnO₂/Nb₂O₅@RuO₂) with multiple interfaces and abundant oxygen vacancies. The large surface area and numerous active sites of the SnO₂/Nb₂O₅@RuO₂ catalyst lead to outstanding acidic oxygen evolution reaction (OER) performance, achieving current densities of 10, 50, and 200 mA cm^-2 at ultralow overpotentials of 287, 359, and 534 mV, respectively, significantly surpassing commercial IrO₂. Moreover, incorporating Nb₂O₅ into the SnO₂/Nb₂O₅@RuO₂ alters the electronic structure at the interfaces and generates a high density of oxygen vacancies, markedly enhancing durability. Consequently, the membrane electrode composed of SnO₂/Nb₂O₅@RuO₂ and commercial Pt/C demonstrated stable operation in the PEM cell for 25 days at an industrial current density of 1 A cm^-2. This research presents a convenient approach for developing a highly efficient and durable Ru-based electrocatalyst, underscoring its potential for proton exchange membrane water electrolysis.