Study on the Characteristics of Molten Glass in a Float Glass Process with a New Structure

Glass is one of the most common materials in society, and the float glass process is the main production method of glass used at present, which involves adopting a melting furnace with a single cooler. However, this structure has been difficult to fit to the requirements of modern glass production, such as producing multiple types of glass and large-scale production. Therefore, a large-tonnage float glass melting furnace with a double cooler is studied, which is rising in popularity in the glass sector. The aim of this paper is to clarify the characteristics of the new glass furnace. A numerical simulation technique is applied to analyze the thermal and flow characteristics of molten glass in the new structure so as to clarify the feasibility of production by checking the temperature distribution and flow field of the molten glass. The results show that the new structure also exhibits flow behavior similar to the original structure in the branch line. Due to the addition of the branch line, the stability of the temperature is improved, with a 60 K and 43 K difference between the surface and bottom in the main and branch lines, respectively. Similar stability is shown in the flow field, specifically low acceleration in the cooler (0.006 m/s²). The bubble clarification time is about 2700 s, less than the 3000 s required for flow. The parameters of the branch line meet the requirements of glass production. In theory, a glass-melting furnace with a double cooler has the capacity to produce two types of glass.