A Robust Controller Based on Extension Sliding Mode Theory for Brushless DC Motor Drives

This paper presents the design of a robust speed controller for brushless DC motors (BLDCMs) under field-oriented control (FOC). The proposed robust controller integrates extension theory (ET) and sliding mode theory (SMT) to achieve robustness. First, the speed difference between the speed command and the actual speed of the BLDCM, along with the rate of change of the speed difference, are divided into 20 interval categories. Then, the feedback speed difference and the rate of change of the speed difference are calculated for their extension correlation with each of the 20 interval categories. The interval category with the highest correlation is used to determine the appropriate control gain for the sliding mode speed controller. This gain adjustment tunes the parameters of the sliding surface in the SMT, thereby suppressing the overshoot of the motor’s speed. Because a sliding surface reaching law of the sliding mode controller (SMC) adopts the exponential approach law (EAL), the system’s speed response can quickly follow the speed command in any state and exhibit an excellent load regulation response. The simplicity of this robust control method, which requires minimal training data, facilitates its easy implementation. Finally, the speed control of the BLDCM is simulated using Matlab/Simulink software (2023b version), and the results are compared with those of the SMC using the constant-speed approach law (CSAL). The simulation and experimental results demonstrate that the proposed robust controller exhibits superior speed command tracking and load regulation responses compared to the traditional SMC.