Economical design strategies for reinforced concrete one-way slabs: a parametric approach considering material strength and rebar size

Despite the rapid advancements in optimization algorithms for economical reinforced concrete (RC) structures, their application to RC slabs has been significantly limited. The primary constraint is slab depth, governed only by deflection control criteria, which impedes further depth reduction—a key factor in cost optimization. The deflection check relies solely on one design parameter—span length, which is often fixed. This constraint limits the effectiveness of even advanced algorithms, which have consistently failed to deliver substantial cost savings in slab design. To address this issue, this study presents a detailed parametric investigation of three key cost-reducing factors in RC one-way slabs: steel strength, concrete strength, and reinforcing bar sizes, in accordance with the ACI 318–19 code. By bypassing algorithmic constraints, the study formulates optimal design strategies through extensive manual design iterations, providing novel trend-based solutions for cost-effective slab design. The findings indicate that for lower live loads, grade 280 steel offers a 20–30% cost reduction compared to higher-grade steel, despite the latter's strength advantage. However, for higher loads, grade 420 or 500 is recommended. Additionally, optimal bar sizes and concrete strengths are recommended for varying load conditions, offering practical design strategies. This approach provides designers with actionable insights to achieve cost-efficient designs without relying on traditional optimization algorithms.