Numerical Analysis of Spray Evaporation Process in Desuperheater

Abstract The cooling water is sprayed into the desuperheater to regulate the temperature of the superheated steam. Computational fluid dynamics (CFD) was applied to investigate the spray evaporation process in the desuperheater. Discrete phase model (DPM) was applied to describe the gas-liquid two-phase flow characteristics based on the Eulerian-Lagrangian approach. The Rosin-Rammler distribution and TAB model were used for the description of the primary and secondary droplet breakup, respectively. The coupling effect of gas-liquid two-phase, influence of temperature on latent heat, the stochastic collision and coalescence of droplets were considered in the CFD model. The numerical results show good agreement with the plant data. The hydrodynamics and temperature distribution characteristics were analysed. The influence of water mass flow rate and orifice dimensions on temperature distribution and temperature non-uniformity was further investigated. The results indicate that increasing the water flow rate can improve the desuperheating ability, but it will make the temperature uniformity worse. Under the same operating conditions, smaller orifice diameters are beneficial for production of droplets with smaller size, leading to better desuperheating ability.