Application of hydrophobic catalyst in formaldehyde–ethylene condensation reaction

Using hydrophobic aerogel (AGL) as the carrier, the catalyst supported p-toluene sulfonic acid (p-TSA) is synthesized, and the impact of the hydrophobicity of the catalyst on the formaldehyde-ethylene condensation reaction is investigated. Water contact angle, XRD, N2 adsorption/desorption, IR, and thermogravimetric analysis are used to characterize the catalyst. The outcomes demonstrate the ability of p-TSA to be loaded onto the carrier and the strong hydrophobicity of the catalyst when using AGL as the carrier. The elemental analysis results indicate that when AGL is employed as the carrier, the catalyst not only has more active sites than the SiO2-supported catalyst, but can also effectively limit the loss of active sites, reducing the loss rate from 25.82% to 15.03%. The findings demonstrate that 1,3-dioxane (1,3-DX) had a higher selectivity, rising from 16.2% to 33.3% when using AGL as the carrier. It is discovered that 1,3-propanediol (1,3-PDO) can be directly synthesized with a selectivity of up to 80.5% by employing acetic acid as a solvent in place of water.