Performance of glass epoxy composites under combined effect of in‐plane fiber waviness with circular cutout through tensile test, and image processing technique

Abstract Present study comprehensively explores the phenomenon of in‐plane fiber waviness in glass/epoxy fiber reinforced polymer (GFRP) composites. Utilizing a pioneering technique that employs a semi‐circular bar to induce controlled fiber waviness, coupled with image processing using OpenCV library in Python coding for precise measurement and analysis of in‐plane fiber waviness. This defect is commonly found in components fabricated with fiber‐reinforced composites. During the process of manufacturing fibers may deviate from their intended orientation due to process variables or resin flow dynamics. Understanding in‐plane fiber waviness is crucial due to its impact on mechanical properties of composites. It is essential for optimizing manufacturing processes and ensuring enhanced structural performance in diverse engineering applications through analysis of strength and failure mechanism. A novel study was conducted by introducing a circular cutout within the fiber waviness region to investigate the combined effect of multiple defects. The experimental tensile test reveals that as waviness ratio (WR) increases a significant decrease in its tensile strength and vice versa. The study incorporates scanning electron microscopy (SEM) image analysis to examine composite failure. By advancing the understanding of in‐plane fiber waviness and its implications, this research significantly contributes to ongoing efforts in composite design and optimization. Highlights Adopting a cutting‐edge method to create controlled fiber waviness that makes use of a semi‐circular bar. Image processing with Python code that makes use of the OpenCV package to precisely measure and analyze in‐plane fiber waviness. A new investigation was carried out to examine the combined effect of multiple flaws by creating a circular cutout within the fiber waviness zone.