Research on the error averaging effect of linear feed systems for precision machine tool

This paper presents a general and systematic approach for geometric error simulation modeling of machine tools due to the geometric errors arising from manufacturing and assembly, the error averaging mechanism of the linear feed system is investigated by using this method. Firstly, a finite element model of a double-guideway four-slider feeding system is established based on the spring unit method. Secondly, the influence of guideways geometric errors on the error averaging effect is analyzed. Finally, the analysis includes the effects of feed system structural parameters on the error averaging coefficient. Through sensitivity analysis, the influence weights of these parameters on the error averaging effect are determined. The result shows that (1) the error averaging effect of the feed system is mainly influenced by the y-direction straightness error of the guideway, and (2) increasing the preload of the rolling element can effectively reduce the pose error of the worktable.

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Publication Details

Journal
Ain Shams Engineering Journal
Published
2024-10-11
DOI
https://doi.org/10.1016/j.asej.2024.103101
Citations
2
Primary Topic
Advanced Measurement and Metrology Techniques
Type
article
Field-Weighted Citation Impact
0.43

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article

Research on the error averaging effect of linear feed systems for precision machine tool

Rui Gao, Jian Zhao, Dawei Zhang, Mingze Sun et al.
2 citations
Ain Shams Engineering Journal
Advanced Measurement and Metrology Techniques
0.43
article

Research on the error averaging effect of linear feed systems for precision machine tool

Rui Gao, Jian Zhao, Dawei Zhang, Mingze Sun, Siqi Chen, Guangming Sun, X. Guo
article en
2 citations

Abstract

This paper presents a general and systematic approach for geometric error simulation modeling of machine tools due to the geometric errors arising from manufacturing and assembly, the error averaging mechanism of the linear feed system is investigated by using this method. Firstly, a finite element model of a double-guideway four-slider feeding system is established based on the spring unit method. Secondly, the influence of guideways geometric errors on the error averaging effect is analyzed. Finally, the analysis includes the effects of feed system structural parameters on the error averaging coefficient. Through sensitivity analysis, the influence weights of these parameters on the error averaging effect are determined. The result shows that (1) the error averaging effect of the feed system is mainly influenced by the y-direction straightness error of the guideway, and (2) increasing the preload of the rolling element can effectively reduce the pose error of the worktable.

Ain Shams Engineering JournalVol. 15(12)
Tianjin University of Technology and Education (CN), Tianjin University of Technology (CN), Tianjin University (CN), Tianjin Chengjian University (CN), Genertec Shenyang Machine Tool Co., Ltd. (China) (CN)
Tianjin Municipal Science and Technology Bureau, Tianjin Research Innovation Project for Postgraduate Students
Openalex Percentile: Top 42%
Advanced Measurement and Metrology Techniques
0.43
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Research on the error averaging effect of linear feed systems for precision machine tool — Rui Gao, Jian Zhao, et al. · Ain Shams Engineering Journal (2024) | TGRS Research Map | TGRS