Tracked evolution of single biochar particle’s morphology during pyrolysis in operando x-ray micro-computed tomography

Abstract The engineering of biochars with desired morphologies and pore structures is a far-reaching objective towards sustainable pore-dependent environmental technologies, such as water and soil remediation or catalysis. We hereby report a series of experiments that allow the direct following of the shape and porosity of single biochar particles during pyrolysis. Particles ~ 1–2 mm in diameter of unwashed and water-washed raw walnut shells were continuously 3D imaged during pyrolysis to 575 ℃ at a 10 K min −1 in Ar to obtain time- and temperature-resolved x-ray micro computed tomographies to a 0.82 μm resolution. Results showed visual evidence of a 30% and 70% v/v particle shrinkage for unwashed and washed samples, respectively. Particle swelling between 200 and 300 ℃ in the unwashed sample provided evidence of the softening of native biopolymers associated with lignin in untreated biomass. A purpose-defined parameter Λ shows the temperature-dependence of pore re-distribution towards the center of the particle to be linear for both samples. Λ was found to be $$3.2\times {10}^{-4}{K}^{-1}$$ <mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML"> <mml:mrow> <mml:mn>3.2</mml:mn> <mml:mo>×</mml:mo> <mml:msup> <mml:mrow> <mml:mn>10</mml:mn> </mml:mrow> <mml:mrow> <mml:mo>-</mml:mo> <mml:mn>4</mml:mn> </mml:mrow> </mml:msup> <mml:msup> <mml:mrow> <mml:mi>K</mml:mi> </mml:mrow> <mml:mrow> <mml:mo>-</mml:mo> <mml:mn>1</mml:mn> </mml:mrow> </mml:msup> </mml:mrow> </mml:math> in the washed sample, approximately 3.5 times faster than in the unwashed one. Such linear dependence is significantly slower than an exponential Arrhenius-like trend thereby providing a qualitative measure of the heat and mass transport phenomena limiting the chemical reactions in the porous medium. This evidence is key to resolving the pathways to the thermochemical decomposition of biomass leading to preparation of precision-engineered biochars. Graphical Abstract