Extending the Natural Neighbour Radial Point Interpolation Meshless Method to the Multiscale Analysis of Sandwich Beams with Polyurethane Foam Core

This work investigates the mechanical behaviour of sandwich beams with cellular cores using a multiscale approach combined with a meshless method, the Natural Neighbour Radial Point Interpolation Method (NNRPIM). The analysis is divided into two steps, aiming to analyse the efficiency of NNRPIM formulation when combined with homogenisation techniques for a multiscale computational framework of large-scale sandwich beam problems. In the first step, the cellular core material undergoes a controlled modification process in which circular holes are introduced into bulk polyurethane foam (PUF) to create materials with varying volume fractions. Subsequently, a homogenisation technique is combined with NNRPIM to determine the homogenised mechanical properties of these PUF materials with different porosities. In this step, NNRPIM solutions are compared with high-order FEM simulations. While the results demonstrate that RPIM can approximate high-order FEM solutions, it is observed that the computational cost increases significantly when aiming for comparable smoothness in the approximations. The second step applies the homogenised mechanical properties obtained in the first step to analyse large-scale sandwich beam problems with both homogeneous and functionally graded cores. The results reveal the capability of NNRPIM to closely replicate the solutions obtained from FEM analyses. Furthermore, an analysis of stress distributions along the beam thickness highlights a tendency for some NNRPIM formulations to yield slightly lower stress values near the domain boundaries. However, convergence towards agreement among different formulations is observed with mesh refinement. The findings of this study show that NNRPIM can be used as an alternative numerical method to FEM for analysing sandwich structures.