Optimized design of hydraulic and control system for longitudinal beam CNC bending machine

Abstract There is a certain gap between domestic and foreign countries in the processing accuracy and processing efficiency of longitudinal-beam bending machines, and the intelligence level of the factory is low. In this paper, the hydraulic system and control system of the CNC bending machine are optimized. The PID control algorithm with static compensation is used to effectively avoid the system instability caused by the dead-zone characteristics of the proportional valve. The bending test is carried out, and the test results show that the bending accuracy of the optimized control system can reach ±0.3mm, the production efficiency is increased by more than 30%, and the intelligence level of the factory is improved.

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Publication Details

Journal
Journal of Physics Conference Series
Published
2024-10-01
DOI
https://doi.org/10.1088/1742-6596/2862/1/012011
Citations
1
Primary Topic
Advanced Machining and Optimization Techniques
Type
article
Field-Weighted Citation Impact
0.21
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Optimized design of hydraulic and control system for longitudinal beam CNC bending machine

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Advanced Machining and Optimization Techniques
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article

Optimized design of hydraulic and control system for longitudinal beam CNC bending machine

Mingxu Xu, Zhenbing Wang, Ye Hu, Shuhua Sun, Yong Hu, Kexin Cao
article en
1 citations

Abstract

Abstract There is a certain gap between domestic and foreign countries in the processing accuracy and processing efficiency of longitudinal-beam bending machines, and the intelligence level of the factory is low. In this paper, the hydraulic system and control system of the CNC bending machine are optimized. The PID control algorithm with static compensation is used to effectively avoid the system instability caused by the dead-zone characteristics of the proportional valve. The bending test is carried out, and the test results show that the bending accuracy of the optimized control system can reach ±0.3mm, the production efficiency is increased by more than 30%, and the intelligence level of the factory is improved.

Journal of Physics Conference SeriesVol. 2862(1)
Jilin University (CN), Jinan Foundry and Metalforming Machinery Research Institute (China) (CN), First Automotive Works (China) (CN), Weihai Chest Hospital (CN), Shandong Institute for Product Quality Inspection (CN), Weihai Science and Technology Bureau (CN)
Openalex Percentile: Top 47%
Advanced Machining and Optimization Techniques
0.21
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