Transforming Agro-Industrial Waste into Bioplastic Coating Films

Addressing the environmental impact of agro-industrial waste, this study explores the transformation of banana, potato, and orange peels into bioplastics suitable for thin coating films. We prepared six extracts at 100 g/L, encompassing individual (banana peel, BP; orange peel, OP; and potato peel, PP) and combined [BP/OP, BP/PP, and BP/OP/PP] formulations, with yeast mold (YM) medium serving as the control. Utilizing the spin-coating method, we applied 1 mL of each sample at 1000 rpm for 1 min to create the films. Notably, the OP extract demonstrated a twofold increase in bioplastic yield (860.33 mg/L) compared to the yields of BP (391.43 mg/L), PP (357.67 mg/L), BP/OP (469.40 mg/L), BP/PP (382.50 mg/L), BP/OP/PP (272.67 mg/L), and YM (416.33 mg/L) extracts. Atomic force microscopy analysis of the film surfaces revealed a roughness under 8 nm, with the OP extract recording the highest at 7.0275 nm, whereas the BP/OP mixture exhibited the lowest roughness at 0.2067 nm and also formed the thinnest film at 6.5 nm. With R² trend values exceeding 0.9950, the films exhibited water vapor permeability values ranging from 3.05 × 10^-3 to 4.44 × 10^-3, with the OP film being the least permeable and the BP/PP films the most permeable. The OP film demonstrated the lowest solubility in both water and ethanol with values of 64.71 and 1.05%, respectively. The solubilities of all films were above 60% in water and below 4% in ethanol. Furthermore, the films exhibited antimicrobial efficacy against both Gram-positive and Gram-negative bacteria. Our findings confirm the potential of utilizing banana, orange, and potato peels as viable substrates for eco-friendly bioplastics in thin-film applications.