Impact of piezoelectric driving waveform on performance characteristics of vibrating mesh atomizer (VMA)

• Impact of various waveforms on atomization in vibrating mesh atomizer. • Evaluated atomization rate sensitivity to nozzle alignment • High-speed imaging reveals unique spray dynamics with pulse waves. • Unveiled insights enhance vibrating mesh atomizer performance. • Producing varied droplet size and spray angles using vibrating mesh atomizer. Vibrating mesh atomizer (VMA) is a specific type of ultrasonic atomizer known for its low power consumption and production of uniformly fine droplets. While previous research has provided a basic understanding of VMA operation, it has primarily focused on driving the piezoelectric actuator with continuous and symmetrical waveforms, such as sine and square waveforms. This study aims to experimentally investigate the impact of different driving waveforms on the ultrasonic atomization process and the associated performance characteristics. Specifically, the effects of pulse waveforms (Gauss and Lorentz pulse) were analyzed with high rates of energy deposition and asymmetrical hybrid waveforms (trapezia and absolute sine), featuring distinct negative cycles, by comparing them with conventional symmetrical waveforms (sine and square). Pulse waveforms suppress the growing stage but provide a high flux of input energy, facilitating the detachment of liquid into fine droplets, resulting in uniformly distributed droplets with VMDs of 5.84 μm and 4.71 μm for Gauss and Lorentz waveforms, respectively. Conversely, shorter negative cycles in asymmetrical hybrid waveforms reduce liquid suction into the micronozzle, leading to higher energy flux during subsequent positive cycles that promote the growing stage, producing larger droplets with VMDs of 10.82 μm and 11.86 μm for trapezia and absolute (abs) sine waveforms, respectively. Additionally, high-speed imaging reveals irregular pulsating behaviors in the atomization process when using pulse waveforms, suggesting a reciprocating-pump-like operation mechanism in VMA atomization. These new insights contribute to an improved understanding of the atomization mechanism in VMAs.