Effect of location on green steel production using Australian resources

Hydrogen is being increasingly considered as a chemical feedstock and energy storage vector within the iron and steel industry. This study compares the cost and CO 2 emissions associated with green steel production as a function of location for the components in its supply chain between Australia (Pilbara) and China (Beijing). Results are benchmarked against a new facility using conventional coal-based technology, producing Hot Rolled Coil (HRC) steel in China as a common final product. Green steel production in Australia using hydrogen is considerably cheaper and presents lower emissions than exporting the hydrogen and iron ore to China for subsequent processing. Costs are comparable when intermediate Hot Briquetted Iron (HBI) is exported but with increased emissions. However, utilising blue hydrogen produced in China is the most immediately dispatchable with a 35% reduction in CO 2 emissions and an increase in levelised cost of steel (LCOS) of only 11% relative to current practice. • Steel production using Chinese blue H 2 (Blue Steel) is currently cost competitive. • Exporting green steel is cheaper than exporting hydrogen for steel manufacture. • Exporting Hot Briquetted Iron (HBI) does not provide a cost reduction.

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Publication Details

Journal
International Journal of Hydrogen Energy
Published
2024-10-09
DOI
https://doi.org/10.1016/j.ijhydene.2024.09.370
Citations
11
Primary Topic
Iron and Steelmaking Processes
Type
article
Field-Weighted Citation Impact
2.34
Controls
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article

Effect of location on green steel production using Australian resources

Eric F. May, Michael L. Johns, Saif Z.S. Al Ghafri, Yuki Rhee et al.
11 citations
International Journal of Hydrogen Energy
Iron and Steelmaking Processes
2.34
article

Effect of location on green steel production using Australian resources

Eric F. May, Michael L. Johns, Saif Z.S. Al Ghafri, Yuki Rhee, Keelan O’Neill
article en
11 citations

Abstract

Hydrogen is being increasingly considered as a chemical feedstock and energy storage vector within the iron and steel industry. This study compares the cost and CO 2 emissions associated with green steel production as a function of location for the components in its supply chain between Australia (Pilbara) and China (Beijing). Results are benchmarked against a new facility using conventional coal-based technology, producing Hot Rolled Coil (HRC) steel in China as a common final product. Green steel production in Australia using hydrogen is considerably cheaper and presents lower emissions than exporting the hydrogen and iron ore to China for subsequent processing. Costs are comparable when intermediate Hot Briquetted Iron (HBI) is exported but with increased emissions. However, utilising blue hydrogen produced in China is the most immediately dispatchable with a 35% reduction in CO 2 emissions and an increase in levelised cost of steel (LCOS) of only 11% relative to current practice. • Steel production using Chinese blue H 2 (Blue Steel) is currently cost competitive. • Exporting green steel is cheaper than exporting hydrogen for steel manufacture. • Exporting Hot Briquetted Iron (HBI) does not provide a cost reduction.

International Journal of Hydrogen EnergyVol. 90
The University of Western Australia (AU)
Industry, innovation and infrastructure
Openalex Percentile: Top 12%
Iron and Steelmaking Processes
2.34
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