Drill bit hydraulic system for oil and gas boreholes

We set out to improve the existing design of a polycrystalline diamond bit with a steel or matrix body with the purpose of creating a hydro-monitoring effect. The research object was the hydraulic system of a diamond bit with a near-bit jet pump. The near-bit ejector system was studied by a theoretical analysis of the operation of the bit hydraulic system by means of canonical dependencies and hypotheses. A hydraulic system for a polycrystalline diamond bit is proposed. This system includes a high-pressure jet pump, which enhances the hydro-monitoring effect at the bottomhole. The main hydraulic characteristics of the bit flushing system with a jet pump are as follows: at a drilling pump feed of 18.4 l/s and a drilling fluid density of 1180 kg/m3, the working coefficient of jet pump injection equals 0.34; the working nozzle diameter equals 10.3 mm; the mixing chamber is 11.9 mm, bit hydromonitor nozzles are 11.1 mm; the number of hydromonitor nozzles is 3; the velocity at the exit of hydromonitor nozzles is 85.0 m/s; the pressure drop at the bit is 15.7 MPa. The possibility of using the hydro-monitoring effect enhanced by a near-bit jet pump was substantiated, since the velocity at the exit from the hydro-monitoring nozzles is sufficient to destroy most rocks (sandstone, limestone, dolomites, rock salt, gypsum stone, basalt, marble, granite). The jet pump in the proposed design of a polycrystalline diamond bit creates an additional circulation circuit above the bottomhole, injects cuttings from the annular space and feeds them to the hydro-monitor nozzles. This enables a more efficient destruction of the bottomhole rock. The power of hydro-monitor jets is sufficient to improve drilling performance.

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Publication Details

Journal
iPolytech Journal
Published
2024-10-04
DOI
https://doi.org/10.21285/1814-3520-2024-3-427-434
Primary Topic
Tunneling and Rock Mechanics
Type
article
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article

Drill bit hydraulic system for oil and gas boreholes

N.A. Buglov, A.P. Melnikov
iPolytech Journal
Tunneling and Rock Mechanics
article

Drill bit hydraulic system for oil and gas boreholes

N.A. Buglov, A.P. Melnikov
article en

Abstract

We set out to improve the existing design of a polycrystalline diamond bit with a steel or matrix body with the purpose of creating a hydro-monitoring effect. The research object was the hydraulic system of a diamond bit with a near-bit jet pump. The near-bit ejector system was studied by a theoretical analysis of the operation of the bit hydraulic system by means of canonical dependencies and hypotheses. A hydraulic system for a polycrystalline diamond bit is proposed. This system includes a high-pressure jet pump, which enhances the hydro-monitoring effect at the bottomhole. The main hydraulic characteristics of the bit flushing system with a jet pump are as follows: at a drilling pump feed of 18.4 l/s and a drilling fluid density of 1180 kg/m3, the working coefficient of jet pump injection equals 0.34; the working nozzle diameter equals 10.3 mm; the mixing chamber is 11.9 mm, bit hydromonitor nozzles are 11.1 mm; the number of hydromonitor nozzles is 3; the velocity at the exit of hydromonitor nozzles is 85.0 m/s; the pressure drop at the bit is 15.7 MPa. The possibility of using the hydro-monitoring effect enhanced by a near-bit jet pump was substantiated, since the velocity at the exit from the hydro-monitoring nozzles is sufficient to destroy most rocks (sandstone, limestone, dolomites, rock salt, gypsum stone, basalt, marble, granite). The jet pump in the proposed design of a polycrystalline diamond bit creates an additional circulation circuit above the bottomhole, injects cuttings from the annular space and feeds them to the hydro-monitor nozzles. This enables a more efficient destruction of the bottomhole rock. The power of hydro-monitor jets is sufficient to improve drilling performance.

iPolytech JournalVol. 28(3)
Irkutsk National Research Technical University (RU)
Openalex Percentile: Top 80%
Tunneling and Rock Mechanics
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Drill bit hydraulic system for oil and gas boreholes — N.A. Buglov, A.P. Melnikov · iPolytech Journal (2024) | TGRS Research Map | TGRS